
d1 | d5 | h | d3 | h4 |
M10 | 19 | 7 | 13 | 2,25 |
M13 | 25 | 8 | 17 | 3 |
M16 | 32 | 8 | 21 | 4,5 |
M19 | 32 | 10 | 23 | 6 |
M22 | 35 | 10 | 29 | 6 |
M25 | 41 | 12 | 31 | 7 |
Ceramic Ferrule for Threaded Stud (PF)
From | d + 0.5 | d8 +/- 1 | d9 +/- 1 | h2 |
PF 06 | 5.6 | 9.5 | 11.5 | 6.5 |
PF 08 | 7.4 | 11.5 | 15 | 6.5 |
PF 10 | 9.2 | 15 | 17.8 | 6.5 |
PF 12 | 11.1 | 16.5 | 20 | 9 |
PF 16 | 15.0 | 20 | 26 | 11 |
PF 20 | 18.6 | 30.7 | 33.8 | 10 |
PF 24 | 22.8 | 30.7 | 38.5 | 18.5 |
1. Overview of Welding Shear Connecting Studs
Welding shear connecting studs are essential components in structural and civil engineering projects, designed to provide strong, shear-resistant connections between steel beams and concrete slabs. These fasteners are critical in composite construction, where they help transfer loads efficiently and ensure the structural integrity of buildings, bridges, and industrial frameworks. By creating a rigid bond between materials, welding shear connecting studs minimize slippage and enhance the load-bearing capacity of composite structures, making them indispensable in high-stress environments.
2. Material Composition and Standards for Shear Studs
Crafted from high-strength carbon steel or alloy steel, welding shear connecting studs adhere to international standards such as EN ISO 13918 and AWS D1.1. These standards ensure their durability, weldability, and compatibility with structural steel. Many studs feature protective finishes like galvanization or zinc coating, offering superior resistance to corrosion and environmental damage. Their robust construction allows them to withstand heavy loads, thermal expansion, and dynamic forces, making them reliable for long-term use in critical infrastructure.
3. Key Features of Welding Shear Connecting Studs
The design of welding shear connecting studs focuses on delivering maximum strength and efficiency. Typically cylindrical with a headed end, these studs offer excellent weldability, allowing secure attachment to steel beams through arc welding techniques. Their uniform dimensions and precision-engineered threads (if present) ensure consistent performance across projects. The shear resistance provided by these studs ensures seamless load transfer between steel and concrete, while their corrosion-resistant finishes make them suitable for harsh environments. Additionally, the ability to customize stud length and diameter makes them versatile for various applications.
4. Applications of Welding Shear Connecting Studs
Welding shear connecting studs are extensively used in composite construction, including bridge decking, high-rise buildings, industrial platforms, and infrastructure projects. In bridge construction, they provide shear connections between steel girders and concrete decks, ensuring stability and durability under traffic loads. Similarly, in high-rise buildings, these studs play a vital role in reinforcing steel-concrete composite floors, enhancing the structure’s load-bearing capacity. They are also employed in offshore structures, industrial plants, and other critical applications where reliable shear connections are paramount for safety and efficiency.
5. Benefits of Using Welding Shear Connecting Studs
The primary advantage of welding shear connecting studs is their ability to create a seamless and robust connection between steel and concrete. This integration minimizes material slippage, ensuring stability under heavy loads and dynamic forces. The precision-engineered design of these studs reduces installation errors, enhancing construction speed and efficiency. Their high shear strength and resistance to environmental factors like moisture and corrosion make them a long-lasting solution for demanding applications. Additionally, the adaptability of these studs in terms of size and material ensures compatibility with diverse structural requirements.
6. Installation Process of Welding Shear Connecting Studs
The installation of welding shear connecting studs involves a precise arc welding process, often performed using automated stud welding machines for accuracy and consistency. Before welding, the steel surface must be thoroughly cleaned to ensure a strong bond. The studs are positioned at predetermined locations on the steel beams and welded using an electric arc that fuses the base of the stud to the beam. After welding, quality checks, including visual inspections and mechanical tests, ensure the integrity of the connections. Proper installation guarantees that these studs perform effectively under design loads.
7. Why Choose Us for Welding Shear Connecting Studs?
We specialize in providing premium welding shear connecting studs tailored to meet the rigorous demands of composite construction. Manufactured with precision and adherence to international standards, our studs deliver unmatched durability, weldability, and performance. Our range includes various sizes, materials, and finishes to suit specific project requirements. Whether you’re working on bridge construction, high-rise buildings, or industrial frameworks, our studs offer the reliability and strength needed for long-lasting results. Contact us today to explore our product offerings and enhance your construction projects with industry-leading welding shear connecting studs.